How to select a suitable software solution for material data communication in accordance with REACH, RoHS, PPWR, PFAS or EUDR

More and more companies face the challenge of selecting the right solution for their requirements from the wide range of material data communication platforms available on the market. To make a well-founded decision, it is first necessary to clearly define the requirements for such a platform and to understand which tasks it actually needs to fulfil within the scope of material or product compliance.

Unlike traditional supplier portals, which are primarily used to obtain quotations or carry out tender processes, a material data communication platform takes a fundamentally different approach. The focus is not on the communication process itself, but on the quality and reliability of the result achieved. The material data provided by the supplier forms the basis for the legal assessment of a product. Only on the basis of this information can it be determined whether a product meets both legal and customer-specific requirements and can therefore be legally placed on the market.

This gives the communication platform a particular responsibility. The underlying system logic performs an important safeguarding function by helping companies to minimise liability risks and provide reliable documentation in the event of a claim. Only if the collected data is documented in a legally reliable manner, transparently validated and permanently archived can a company demonstrate, in the event of a liability claim, that it has fulfilled its legal duty of care. At the same time, this is an important requirement for company or product liability insurers to recognise their obligation to provide cover in the event of a claim.

For this reason, it is essential that both the communication processes and the regulations stored within the system are always in line with current requirements, applicable case law and the state of the art. Continuous maintenance and updating of this content is equally important. This already highlights one of the key differences between the systems available on the market. Very few providers have the necessary specialist expertise and organisational infrastructure to cover the full legal complexity, keep all relevant regulations up to date and, at the same time, continuously ensure compliance with the state of the art, as provided by the DataCross material compliance solution from tec4U-Solutions.

Ensuring the state of the art: DIN EN IEC 63000

A particularly important example is IEC 63000. As an implementation standard for the requirements of the RoHS Directive, this standard describes in detail the organisational and process-related requirements that companies need to establish in order to implement their material compliance processes in a legally compliant manner. IEC 63000 requires not only the structured collection of material data, but in particular its validation. However, this validation step is either not implemented or only insufficiently implemented by many market participants. There are basically two ways to carry out this validation. On the one hand, each individual data record can be checked separately. Although this would make sense from a technical perspective, it is hardly economically feasible due to the enormous effort involved. On the other hand, validation can be carried out through a systematic quality audit. This checks whether the supplier has suitable processes, responsibilities and resources in place to provide regulation-related material data consistently at the required level of quality. This approach follows the quality principles of established management systems and represents the more economically reasonable solution.

However, a look at the communication platforms currently available shows that, apart from tec4U-Solutions with DataCross, only very few providers actually meet this key requirement of IEC 63000. This aspect is particularly important in the event of a liability claim. If product damage occurs or a regulatory inspection takes place, it is generally examined whether the company has complied with the generally recognised state of the art. If the validation process required by IEC 63000 is missing, this may be considered an organisational failure. As a result, company or product liability insurers may refuse to provide cover, leaving the company to bear the resulting costs itself.

Traceability, historical records and legally reliable documentation

Another important aspect that should be carefully considered when selecting a material data communication platform is the documentation of all data flows and the complete recording of the communication history. In many systems available on the market, it is not possible to trace who made changes to data, when those changes were made or what impact they had on the overall assessment of a product. Similarly, a complete history of all communication and processing steps is rarely available, even though this provides the basis for legally robust documentation in the event of a liability claim.

Companies should therefore carefully examine what options a system provides for audit-proof documentation. While some providers offer only limited change tracking, others are now even making it considerably more difficult, or almost impossible, to export existing data and documents from their systems. This is particularly relevant for companies that want to leave their existing communication platform and switch to a more powerful or technically more suitable system.

The experience of many companies shows that changing platform providers often involves considerable difficulties. Complete histories, documentation or communication records are frequently provided only in part, or not at all. This can result in the loss of important evidence that may be essential in the event of a liability claim.

This becomes particularly critical when a claim relates to communication processes that have already been completed. If the complete documentation of the communication at the time is missing, or if the underlying material data can no longer be traced, it is often impossible to prove that the cause of an error was not within the company’s area of responsibility, but resulted from incorrect or incomplete information provided by the supplier. This ability to provide reliable evidence is an essential part of a legally compliant material compliance process and is therefore a fundamental element of the DataCross platform.

These three examples alone demonstrate the actual core purpose of a material data communication platform. Its purpose is not simply to exchange information between customers and suppliers. Rather, it serves to protect the company’s legal position in the long term, in relation to suppliers, customers and regulatory authorities. The system functions required for this are not simply convenient additional features; they are essential core requirements of a professional software solution such as DataCross. Without these requirements, a material data communication platform cannot fulfil its actual role as a legally based communication system.

The communication process as a key success factor

Another often underestimated differentiating factor is the platform’s actual communication process – and in particular its user-friendliness. This should not only apply to employees of the customer company, but above all to suppliers, as they are ultimately responsible for providing the required material data.

Many systems, particularly those offered by large international providers, take a rather rigid approach. The communication process is often based on suppliers being required to use a particular platform due to the customer’s market power. The focus is less on working together as partners and more on processing material data in a highly standardised and linear way, with limited possibilities for individualisation.

However, this is exactly where a fundamental problem arises. Suppliers differ considerably in terms of company size, organisational structures, technical capabilities and their importance to the respective customer. A single standardised communication approach cannot adequately reflect these different circumstances.

Particularly in times of increasing supply shortages and rising quality requirements, companies depend on capable and reliable suppliers. It is therefore even more important not to place additional burdens on these partners through complicated or inflexible processes. A modern material data communication platform should actively support suppliers and make the provision of data as simple as possible.

For this reason, tec4U-Solutions takes a partnership-based approach with DataCross, both through the communication software itself and through direct personal contact with suppliers. Suppliers are included in the communication process as equal partners and are given different ways to provide material data with minimum effort.

In addition to entering data directly within the application, it is also important to provide standardised templates that can be completed outside the system and then imported back into it.

Another significant advantage of this approach is that suppliers can continue to use data they have already entered for their own purposes. This means they do not have to enter the same information again for every customer. Instead, existing data records can be exported and reused for other business partners. This considerably reduces the amount of work required while at the same time increasing acceptance of the platform.

A particular example of this is the “Publish” function in DataCross. It allows suppliers to publish material data they have already provided on the basis of the UE number. If another customer subsequently requests the same article and the supplier has approved the information accordingly, the existing information can be taken directly from the communication platform. There is no need to enter the data again.

This consistent focus on suppliers’ needs is offered by hardly any other system provider and represents one of the most important differentiating features in the market for material compliance communication platforms. The DataCross platform takes supplier requirements into account to a very high degree, creating genuine added value for everyone involved. The result is significantly higher data quality, faster communication processes and an exceptionally high level of acceptance among suppliers.

Data sovereignty and data ownership – an often underestimated risk

The issue of data sovereignty has already been mentioned in connection with documentation and historical records. However, it is such an important aspect when selecting a material data communication platform that it deserves separate consideration.

As already explained, some market participants make it considerably more difficult for customers to switch to other systems by allowing only limited export of the data and documents stored within their platforms, or by not allowing such exports at all. However, this practice raises questions not only about customer focus, but also about the general handling of the information stored within the system.

Even more critical is the practice of some providers using data stored within their platforms for additional purposes or making it available to third parties without the explicit approval of the respective data owner – whether supplier or customer. Such an approach may violate contractual agreements as well as copyright provisions and may result in significant liability consequences. Companies should therefore carefully examine, at the platform selection stage, which rules the provider has established regarding data sovereignty, data use and the sharing of data.

It is essential that all material data is processed exclusively on behalf of and in the interests of the respective data owner, and that any use beyond the actual purpose of the communication is excluded unless explicitly authorised by the data owner. It is equally important that companies are able to export all of their own data, including the associated documentation, at any time, completely and in a usable format. Only in this way can data sovereignty remain permanently with the company and a future system change take place without any loss of information.

ERP integration and system connectivity

Moving beyond the purely technical and regulatory aspects of a material data communication platform, its integration into a company’s existing system landscape quickly becomes a key consideration. In particular, integration with existing ERP systems is one of the most important requirements for many companies when selecting a suitable solution.

Large international software providers often argue that, due to their company size and international presence, they are generally able to connect their systems to almost any ERP environment. From a purely technical perspective, this statement is generally correct. In practice, however, the situation often looks different.

The real challenge is not to provide standardised interfaces, but to adapt them flexibly to the individual processes and system environments of each company. Every ERP system has its own structures, data models and company-specific adaptations. Successful integration therefore requires a strong willingness to understand the individual customer requirements in detail and to develop tailored solutions.

This is exactly where weaknesses of large software providers can often become apparent in practice. Although the technical capabilities are generally available, there is often a lack of the flexibility required to implement individual interface solutions efficiently and provide long-term support. Feedback from the market repeatedly shows that integration projects can take considerably longer than originally planned, may not receive sufficient personnel support and that the level of service during the implementation phase often does not meet customer expectations.

The result can be lengthy implementation projects in which urgently required interfaces cannot be used productively for months or even years. At the same time, this delays the introduction of a legally compliant material compliance process and therefore also delays the company’s protection against legal requirements and potential liability risks.

It is not uncommon to gain the impression that individual integration projects play only a secondary economic role for large software providers. While scalable licence models are given priority, customer-specific interface projects often do not receive the necessary attention.For companies that depend on effective integration with their ERP systems, this can result in considerable organisational and financial disadvantages.

For this reason, when selecting a material data communication platform, companies should not simply assess whether interfaces are generally available. What matters is whether the provider is willing and able to develop these interfaces individually together with the customer, implement them reliably and support them over the long term – an approach that tec4U-Solutions follows in its customer projects. Only then does technical connectivity become genuine added value rather than a risk to the success of the project.

Service, consulting and training – the key success factor

Material compliance is by nature a complex and highly specialised field. The technical requirements, the large number of national and international regulations and their continuous development present companies with considerable challenges. This complexity is inevitably reflected in a material data communication platform and the associated processes.

The successful implementation of such software therefore does not depend solely on its technical capabilities. It is equally important that users have the necessary specialist knowledge to use the platform efficiently and in a legally compliant manner. Modern software can only realise its full potential if users understand the underlying legal requirements, the system logic and the resulting working processes.

A simple comparison illustrates this relationship: a highly advanced vehicle alone does not make someone a safe road user. The driver must also know the rules of the road and understand how to operate the vehicle safely. The same applies to a material data communication platform. Without sound specialist knowledge, there is a risk that even powerful systems will not reach their full potential and that legal risks will remain unnoticed.

The market is particularly varied in this area. Many providers – especially large international software companies – focus primarily on selling software licences. After implementation, customers are often largely left to manage the system themselves. Responsibility for the professional introduction of the system, employee training and continuous process optimisation then lies almost entirely with the company.

However, this approach does not go far enough. Material compliance is not simply a technical software topic, but an interdisciplinary specialist field combining legal, technical and organisational expertise. A capable platform provider must therefore support its customers far beyond simply providing the software. This includes qualified training, ideally certified training courses, specialist consulting and continuous support with integrating material compliance processes into the existing company organisation – a full-service package that tec4U-Solutions has successfully established in the market over many years.

Support for the actual communication process with suppliers is equally important. Companies need assistance in selecting suitable regulations, introducing new processes and continuously optimising their material data communication. Sustainable added value can only be created when software, consulting and specialist expertise work together.

Providers also differ considerably in this area. Only a small number of companies offer their customers continuous process consulting, train material compliance officers or specialists, or provide long-term support with the practical implementation of regulatory requirements. In many cases, support ends once the technical implementation of the system has been completed. This is not the case with DataCross.

For a responsible system provider, responsibility does not end with the provision of the software. Instead, the provider sees itself as an active part of the entire material compliance process. Even if the provider is not directly involved in the operational communication between customer and supplier, it shares responsibility for the quality and success of the overall result. This is the approach taken by tec4U-Solutions.

Particular attention should also be paid to the extended services offered by the system provider. These may include, for example, regular reviews of customer environments. Among other things, these reviews analyse whether new regulations have been requested in good time, whether current bills of materials are stored in the system and how successful communication with suppliers is developing. These evaluations are not intended to monitor the customer, but to identify potential areas for improvement and training needs at an early stage.

If potential improvements are identified, the customer receives targeted support through individual consulting services and training opportunities. In many cases, this training is even provided free of charge, based on the principle that a successful material compliance system can only be achieved if users continue to have the necessary specialist knowledge over the long term.

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Conclusion – software alone is not a solution

This brings us to the key point.

A comprehensive material compliance communication platform can only deliver its full value if it forms part of an equally comprehensive solution approach – such as the one provided by tec4U-Solutions. This requires both the software itself and the communication process managed through it to follow a partnership-based approach. It is not only the technical functionality of the platform that determines the quality and completeness of the material data collected, but also the way in which suppliers are approached and integrated into the communication process.

At the same time, the software must meet complex legal requirements as well as the wide range of industry-specific conditions. Only when current legal requirements, recognised technical standards and practical communication processes are considered equally can the platform strengthen the company’s legal position in the long term and effectively reduce liability risks.

The size of a software provider or its international market presence does not automatically represent an advantage in this context. Material compliance is often only a niche product within large software groups, while the company’s main focus is on selling standardised software licences. As a result, the specialist expertise, individual support and continuous development required for successful material data communication can often receive less attention.

Material compliance requires a comprehensive solution approach. Software undoubtedly provides the technological foundation, but software alone cannot guarantee success. The individual design of communication processes, specialist support for companies and the partnership-based integration of suppliers are equally important. Only the interaction of all these factors makes it possible to collect high-quality, reliable and legally compliant material data without placing unnecessary burdens on suppliers through overly complex or one-sided processes. This is the foundation of sustainable and successful material compliance communication, as provided by tec4U-Solutions with DataCross.

Stefan Nieser

Stefan Nieser, M.Eng., Dipl-Ing. (FH)

Stefan Nieser is the managing director of tec4U-Solutions GmbH, a provider of digital sustainability solutions. Since 1992, the engineer has been supporting industry and trade as an expert in the implementation of material compliance requirements and circular economy. His areas of expertise are process and development consulting as well as compliance audits. He is a QM, hazardous goods, and environmental officer, former lecturer for process design and sales at the HTW Saarland University of Applied Sciences, speaker, and publishes numerous technical articles in industry magazines.